Dsg 02e transmission 40,000 miles maintenance service introduction this document is a reconstruction of the entire service procedure that a fellow member. The s tronic 02e twinclutch gearbox is also known as the direct shift gearbox dsg 02e. Volkswagen 02e direct shift gearbox design and function. Service workshop manual audi tt 1999 direct shift gearbox 02e, four wheel drive edition 12. This pdf is without difficulty known cd in the world, of course many people will try to own it. This transmission was brought to me from one of the shops i do transmissions for, the issue with this unit was a nogo and.
Self study program 309 6speed automatic gearbox 09g09k09m. Directshift gearbox wikimili, the best wikipedia reader. A dsg transmission is a dual clutch transmission used by. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Designation dsg 02e direct shift gearbox weight approx. Volkswagen dq200 02e 6 speed dsg mechatronic basic setting. Direct shift gearbox 02e selfstudy programme 308 pdf free download. General information about this transmission can be. Selector lever, direct shift gearbox design, mechatronics module, electrohydraulic control unit, transmission lubrication system, system overview, sensors, actuators, functional diagram, candatabuslinks, diagnostic.
The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. Dsg is a manual gearbox in which the gearshifts are controlled electronically. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. A3 mk2 audi workshop manuals power transmission direct shift gearbox 02e, fourwheel drive gearbox mechanics,operation, construction,diff. Directshift gearbox 02e eng transmission mechanics. I recently picked up a brand new 02e from a vw golf r20 same as audi s3 audi tts and have been looking for information on how to perform a dsg swap into an older chassis mkiv and older where dsg was not an option from the factory.
Vw started to install this gearbox serially on a number of vehicles golf, jetta, passat etc. This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. Net a look at the dual clutch gearbox search the dsg, or dual clutch gearbox, is a manual transmission using a mechatronic system to shift the. Direkt, commonly abbreviated to dsg, is an electronically. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing.
It is a sixspeed manual frontwheeldrive gearbox that is shifted automatically. Vag ssp 851403 the 02e direct shift gearbox pdf online. Information about rebuild transmission dsg7 dl501 0b5 stronic audi vag dl501\ 0b5 since 2008 launched 7staged directshift gearbox of dsg7 of longitudinal arrangement with wet. Given that audi uses the name tronic for its automatic gearboxes tiptronic, multitronic, the twinclutch gearbox 02e has been named s tronic in keeping with the audi nomenclature system.
Direct shift gearbox designbasic concept basically, the transmission is always engaged. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Moscaps wikipedia avoids unnecessary capitalization and wp. Gearbox 02e dsg dq250, in fact, is the first version of a semiautomatic transmission. Direktschaltgetriebe 1, commonly abbreviated to dsg, 2 3 is an electronically controlled dualclutch 2 multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, 4 and with full automatic, 2 or semimanual control. Dq250 transmission parts, repair guidelines, problems, manuals.
Information can also be obtained via cdrom multimedia training. The 02e direct shift gearbox design and function pages 1. Title, this is a generic, common term, not a propriety or commercial term, so the article title should be downcased. Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. Donations are totally optional, if you cant afford a few dollars right now please dont feel. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. The mechatronics control module j743 controls clutch operation and gear selection. Transmission repair manuals 02e dsg dq250 instructions for. Drag the slider left to right to donate what you can. Vw of america, the 02e direct shift gearbox design and function selfstudy. Self study program 307 the touran electrical system. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Searching the web has been proven to be quite the challenge so i am going to use vwvortex as my hub for information.
Page 43 the 6speed directshift gearbox 02e following its successful, initial launch in the golf 2004 the gearbox offers the following characteristics. Volkswagen passat 2006 service training pdf download. Direct shift automatic transmission 02e front wheel drive is also called a doubleclutch transmission. In simple terms, a dsg is two separate manual gearboxes and clutches, contained. The first actual dualclutch transmissions derived from porsche inhouse. Common faults in the 6speed dsg automatic transmission.
This unit uses two clutch packs, called the k1 and k2, to drive two. Here i have a volkswagen 02e dsg computer controlled manual transmission. The direct shift gearbox is basically amanual transmission designed to operatelike an automatic transmission. Given that audi uses the name tronic for its automatic gearboxes. The transmission model is identified as the 02e, and its already showing up in some vw beetle and audi tt models. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control. General information about this transmission can be found in the wikipedia entry. The 02e is a transversely oriented frontengine, front. From interactive menus, the subjects selector lever gearbox construction oil lubrication circuit.
Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control. The 02e direct shift gearbox design and function pages 51. Additional information can be found in the official factory repair information and sources such as bentley publishers vw ssp. The dq250 transmission is commonly referred to as the 02e which is the first three digits of all the transmissions part numbers. Expensive models of seat and scoda also were equipped with this gearbox. Self study program 308 direct shift gearbox 02e dsg02e. In place of a dry clutch, two wet clutches are used. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a. Thus, is an expensive heavy box of longitudinal arrangement dl dual\longitudal on which have notstingy details. This book provides introductory information regarding the introduction of new features, designs, and functions. The 6speed dsg direct shift gearbox is a twin multiplate clutch gearbox with gears 1, 3, 5,r on one transmission unit and 2, 4, 6 on the other.
Transmission repair manuals dsg7 dl501, 0b5 stronic. J743 direct shift gearbox dsgj104 abs control module with edl mechatronicsj248 diesel direct fuel injection dfi engine control modulej285 control module with indicator unit in the instrument panel insertj519 vehicle electrical system control. The 6speed dsg gearbox dq250 02e stronic with a dual wet clutch was firstly used in 2003 in cars with engine capacity from 1. Volkswagen 02e direct shift gearbox bentley publishers. This new transmission combines the design of a slidinggear manual transmission with the controls of an automatic. Vw dsg direct shift gear transmission and audi tiptronic is a term used by vw and audi and only refers to a nonmanual transmission vws direct shift gearbox dsg is a 6 speed service requirements of the dualclutch transmission wikipedia, the free 121 hp engine, this new 7speed dsg uses roughly 6% when compared directly with a manual. Im not a mechanic, but info for this thread has been gained through personal experience and trawling forums such as this. View and download volkswagen passat 2006 service training online.
Dsg 02e pdf pdf ebook market dsg 02e pdf downloads at download free pdf files,ebooks and documents ssp308 direct shift gearbox 02e volkspage. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962. This guide is aimed at providing more understanding of this unique gearbox. Direct shift automatic transmission 02e front wheel drive, refer to selfstudy program no. Volkswagen golf 02e 6 speed dsg mechatronic basic setting 6spd 02e dsg add comments.
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